Pop-top insulation

  • Thread starter Almost bought a california
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Almost bought a california

Almost bought a california

Messages
14
Location
Kettering
Vehicle
T6.1 Ocean 150
It’s that time of year again when a bit of insulation or some vent covers can make life a little more comfortable – especially when you have to get out of bed on these frosty mornings.

OK a little background first, I have had the van, an Ocean, for just over a year now using it regularly for 2-3 night trips with a few longer holidays in all weathers on my own, with my partner and with/without the dog. Last winter I made a liner for the pop-top using silvered bubble insulation with 3D printed hangers that clipped in around the edge of the head liner, this had a lot of use and was very effective and so I thought it would be nice to make something a bit posher!

After a great deal of thought and rejected ideas I think I have come up with a smart looking and easily installed solution and so thought I would share in case it’s of help to anyone else contemplating something similar.

I have used a quilted material this time, not cheap but sold for camper van and caravan insulation amongst other things, available in lots of colours but I went for the silver and grey to match the standard trim. I have used 4 panels and tent type toggles to secure them to the ceiling and each other (with the exception of the rear panel that is secured at the top with Velcro and can be left in place the whole time.

I printed some wedges with 2mm cord inserts that can be inserted at either end of the head lining and slid along to the required position using a simple printed tool – it should be noted that my head lining does not sit perfectly centrally and so I had to make a couple of different thicknesses of the wedges to accommodate this.
1732829282796.png

The insulated sides are simply attached using the toggles, I have added button holes to the panes and used double ended toggles as this gave me the possibility to adjust the height of the panel and seemed to be neater than sewing the banding directly to the panels.
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1732829379383.png
1732829411682.png
1732829434159.png
We use the windows regularly and so I added a couple of additional button holes so that the front panel can be rolled up to give access to the window.
1732829472644.png
The templates for the panels were made by tucking an old duvet cover into the roof lining, the bad news is that there’s not a straight line in the whole setup!
1732829493972.png
1732829528815.png
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I did try laying the panels out on the top mattress and lowering the roof but chickened out before it was completely down, it might have been OK but I didn’t want to chance it!
1732829636486.png
 
It’s that time of year again when a bit of insulation or some vent covers can make life a little more comfortable – especially when you have to get out of bed on these frosty mornings.

OK a little background first, I have had the van, an Ocean, for just over a year now using it regularly for 2-3 night trips with a few longer holidays in all weathers on my own, with my partner and with/without the dog. Last winter I made a liner for the pop-top using silvered bubble insulation with 3D printed hangers that clipped in around the edge of the head liner, this had a lot of use and was very effective and so I thought it would be nice to make something a bit posher!

After a great deal of thought and rejected ideas I think I have come up with a smart looking and easily installed solution and so thought I would share in case it’s of help to anyone else contemplating something similar.

I have used a quilted material this time, not cheap but sold for camper van and caravan insulation amongst other things, available in lots of colours but I went for the silver and grey to match the standard trim. I have used 4 panels and tent type toggles to secure them to the ceiling and each other (with the exception of the rear panel that is secured at the top with Velcro and can be left in place the whole time.

I printed some wedges with 2mm cord inserts that can be inserted at either end of the head lining and slid along to the required position using a simple printed tool – it should be noted that my head lining does not sit perfectly centrally and so I had to make a couple of different thicknesses of the wedges to accommodate this.
View attachment 131067

The insulated sides are simply attached using the toggles, I have added button holes to the panes and used double ended toggles as this gave me the possibility to adjust the height of the panel and seemed to be neater than sewing the banding directly to the panels.
View attachment 131068
View attachment 131069
View attachment 131070
View attachment 131071
We use the windows regularly and so I added a couple of additional button holes so that the front panel can be rolled up to give access to the window.
View attachment 131072
The templates for the panels were made by tucking an old duvet cover into the roof lining, the bad news is that there’s not a straight line in the whole setup!
View attachment 131073
View attachment 131074
View attachment 131075
I did try laying the panels out on the top mattress and lowering the roof but chickened out before it was completely down, it might have been OK but I didn’t want to chance it!
View attachment 131076
Very clever and nicely done. Did not know that there were channels where the wedges could go.

Nice work!
 
And exactly how much will you be marketing these for??
No, I'm serious... that's a really neat job you've made there - far simpler than trying to put something on the outside I'm sure (I'm yet to purchase thermals for up top) although the advantage of external ones keep the material dry I guess??
I like the silver reflective - looks like it brightens it up a little as opposed to black lining.
Well done :thumb
 
And exactly how much will you be marketing these for??
No, I'm serious... that's a really neat job you've made there - far simpler than trying to put something on the outside I'm sure (I'm yet to purchase thermals for up top) although the advantage of external ones keep the material dry I guess??
I like the silver reflective - looks like it brightens it up a little as opposed to black lining.
Well done :thumb
Thanks for your kind words although I don't think I'll be going into production any time soon as the hourly rate would be very disappointing - more a labour of love. For those who may be interested 5m of material, 25m bias binding and thread, etc came to just under £110 but looking to give it plenty of use and so well worth it.
 
It’s that time of year again when a bit of insulation or some vent covers can make life a little more comfortable – especially when you have to get out of bed on these frosty mornings.

OK a little background first, I have had the van, an Ocean, for just over a year now using it regularly for 2-3 night trips with a few longer holidays in all weathers on my own, with my partner and with/without the dog. Last winter I made a liner for the pop-top using silvered bubble insulation with 3D printed hangers that clipped in around the edge of the head liner, this had a lot of use and was very effective and so I thought it would be nice to make something a bit posher!

After a great deal of thought and rejected ideas I think I have come up with a smart looking and easily installed solution and so thought I would share in case it’s of help to anyone else contemplating something similar.

I have used a quilted material this time, not cheap but sold for camper van and caravan insulation amongst other things, available in lots of colours but I went for the silver and grey to match the standard trim. I have used 4 panels and tent type toggles to secure them to the ceiling and each other (with the exception of the rear panel that is secured at the top with Velcro and can be left in place the whole time.

I printed some wedges with 2mm cord inserts that can be inserted at either end of the head lining and slid along to the required position using a simple printed tool – it should be noted that my head lining does not sit perfectly centrally and so I had to make a couple of different thicknesses of the wedges to accommodate this.
View attachment 131067

The insulated sides are simply attached using the toggles, I have added button holes to the panes and used double ended toggles as this gave me the possibility to adjust the height of the panel and seemed to be neater than sewing the banding directly to the panels.
View attachment 131068
View attachment 131069
View attachment 131070
View attachment 131071
We use the windows regularly and so I added a couple of additional button holes so that the front panel can be rolled up to give access to the window.
View attachment 131072
The templates for the panels were made by tucking an old duvet cover into the roof lining, the bad news is that there’s not a straight line in the whole setup!
View attachment 131073
View attachment 131074
View attachment 131075
I did try laying the panels out on the top mattress and lowering the roof but chickened out before it was completely down, it might have been OK but I didn’t want to chance it!
View attachment 131076
Excellent ideas and excellent craftsmanship. I purchased a similar product that is ill fitting and stick it to the sides using velcro. The hook part of the velcro is stuck to steel money clips that are inserted in the ribs of the poptop. Your idea and execution is way better than mine and I like the way you've stuck the quilting at the top front of the poptop. That's been a problem for me and up till now, I've used two flexible fiberglass poles that bend and keep it in place (poorly). Not sure how your headlining accommodates the wedges (I'll need to look at mine), but would you be willing to sell a few of the wedges so I can modify my liner?
 
Excellent ideas and excellent craftsmanship. I purchased a similar product that is ill fitting and stick it to the sides using velcro. The hook part of the velcro is stuck to steel money clips that are inserted in the ribs of the poptop. Your idea and execution is way better than mine and I like the way you've stuck the quilting at the top front of the poptop. That's been a problem for me and up till now, I've used two flexible fiberglass poles that bend and keep it in place (poorly). Not sure how your headlining accommodates the wedges (I'll need to look at mine), but would you be willing to sell a few of the wedges so I can modify my liner?
I have used the gap running along the head lining just back from the canvas the front, I think this has the added advantage that it keeps the liner from touching the canvas when it's raining hard and the winds blowing it at the front of the van - I made a different shaped wedge for this but in the end it was a bit of a faff starting these from the edge and sliding them into place so I used the same shape wedges as the sides but a little shorter so that they aren't visible. Happy to send the CAD model if you have access to a printer or I can send you some wedges for the front if you PM me your address.
1734272917713.png
 

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