Roof damage - Am I being unreasonable?

daniel_thomason

daniel_thomason

Messages
12
Location
Cheshire
Vehicle
T6.1 Ocean 204
Having owned my California Ocean from new since April 2022 and have used it on many occasions without any problem, I was horrified on my last trip at what happened to the roof.

I had already been made aware how fragile the roof assembly was on California's by the person handing the vehicle over to me upon collection from Liverpool Van centre. He told me that a £10 bungee would be the best money spent, and after doing research I decided that was the case. So I purchased and fitted one even before my first outing. I was also made aware of the importance of making sure windows or doors were open before lowering the roof. And without fail I have always done this.

On the 2nd February 2025 at around 10am, after one night staying at Meadow Springs Country and Leisure Park, we packed away our cali, doing the usual checks of making sure there was nothing left up in the pop-top before dropping the bed and lowering the roof. I was stood outside with the sliding door fully open and my wife lowered the roof using the overhead panel button. I watched the roof fully lower and my wife waited for the green tick on the panel to say that the roof had fully closed. All appeared successful and we set off. Important note: it was a calm day and we were sited on a level hardcore pitch.

Before we left the site, someone waved us down to say that the roof was not down properly. I immediately pulled over and to my horror, the passenger side of the roof was raised by around 150mm. And worst of all, there was a clear bend down the middle section of the roof. I cannot tell you how sick me and my wife felt.

We tentatively raised the roof back up, and I checked for any reason why it had become stuck. I noticed that the rear scissors mechanism had fouled on itself, therefore not allowing the back end to fully lower, and fighting against the front power mechanism, thus causing the bend in the middle.

As we were two hours from home, I decided that we should try and close the roof again (as usual ensuring the windows or door was open) to get home in order to get over this ordeal.

Once home, I raised the roof once more (with the usual checks) to try and identify the reason and take photographs (see attached). My only thought is, thank goodness I purchased a VW California and the manufacturers warranty which goes with it. Why else pay all that money??

On Monday the 3rd Feb I phoned up the service team at Liverpool Van Centre and told them what had happened. They seemed extremely sympathetic and said I could bring it in and leave it with them for their California specialist to look at. I dropped it off on 8th Feb and on the following Monday morning I had a phone call to say that their technician had said that the bellows had been trapped in the mechanism and that basically it was my fault and therefore not covered by the warranty.

I could not believe what I was hearing. I asked to speak to the technician directly, who basically suggested it was mis-use. I got absolutely nowhere.

My blood was boiling. We had followed all the guidelines when lowering the roof, and the weather conditions were perfect. WHAT MORE COULD WE HAVE DONE??

On the 10th Feb I contacted VW customer care who again were extremely sympathetic and said that they would liaise with the van centre to resolve the situation. Since then we have been back and forth on calls, with VW and Swansway basically calling me a liar. Their word against mine - them suggesting mis-use and me saying we did everything we should.

The latest situation with VW customer care is that they are recommending that I take the van to another VW van centre and get a second opinion. But I get the feeling this will be a total waste of time and effort.

Whilst being in this mess, I obviously have done some online searching. I did find a post on https://thevwcalifornia.com/buying-a-volkswagen-california/ suggesting

"Check that the roof is in alignment when raised, and look for any signs of damage on the canvas, especially behind the metal “scissor” mechanism at the rear sides of the pop top.

There is an area; a type of band or spine that naturally folds inwards when the roof is lowered, and if the canvas has been caught this is usually the place where damage occurs. This is the result of user error and failure to observe the roof bellows closing inwards especially in windy conditions. This is not uncommon, so if there is any damage assess whether you can live with it or not; the damage is usually minimal in this section and only usually affects the outside."

AND

"Look down the profile of the roof sides to check for any kinks or bends. A small kink can indicate the canvas has been trapped regardless of whether damage has been done to the canvas or not. It could also be that someone has closed the roof with bedding or objects still in the top. Most people are happy to live with a small amount of kinking, so it is up to you to decide if this is an issue or whether it has been reflected in the purchase price."

SO - my ultimate question to this forum is: Am I being unreasonable expecting VW to fix this under warranty? After all, we followed all guidelines when lowering the roof. The sliding door was fully open, the bed was down, there was nothing left up-top and the weather was an extremely calm day.

I am at a total loss. At this point I feel the van is not fit-for-use. And so much for the false-security of having a manufacture warranty.

I regret the day I ever purchased it.

I look forward to hearing your thoughts.

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Just reading this makes my tummy nervous :-(
 
If the bellows fouled the scissor mechanism there would certainly be telltale sign from a scuff to a hole. I would ask the technician what makes him think it was user error? He has to have evidence that prove his assertion.
 
If the bellows fouled the scissor mechanism there would certainly be telltale sign from a scuff to a hole. I would ask the technician what makes him think it was user error? He has to have evidence that prove his assertion.
The technician has indeed suggested that there is a tear in the bellows. However I didn't spot it, as I really didn't expect that to have happened. I've not had the van back since dropping it off.

They provided an extremely poor photo, and from cross-referencing with my own photos, I struggle to believe this would be the cause. But regardless of anything - the conditions, environment and circumstances should mean no risk (in my opinion).

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As evidence as what can be achieved in fixing the roof cap have a look at the before and after photos in this thread:

Done by the original poster, not a VW garage. (but she is a gold/silversmith). Same part of the country as you as well.
 
As evidence as what can be achieved in fixing the roof cap have a look at the before and after photos in this thread:

Done by the original poster, not a VW garage. (but she is a gold/silversmith). Same part of the country as you as well.
That's what I absolutely love about this forum... Out of the box solutions!

@CaliGem fancy lending me your mallet? Oh, and your expertise
 
Exactly same happened to mine. Calm day etc. Bungeee fitted. Just the bellows at the back left folded outward instead of in. Not really user error but one of those things that you have to watch out for. Had mine 7 years and 9nly happened once. Me and you will never do it again that's for sure. With a bit of work from a paintless dent guy you can get the crease to almost disappear. As for the tear in the canvass, I covered mine with tear aid and just live with it.
 
Exactly same happened to mine. Calm day etc. Bungeee fitted. Just the bellows at the back left folded outward instead of in. Not really user error but one of those things that you have to watch out for. Had mine 7 years and 9nly happened once. Me and you will never do it again that's for sure. With a bit of work from a paintless dent guy you can get the crease to almost disappear. As for the tear in the canvass, I covered mine with tear aid and just live with it.
Well @flying banana thanks for your reply and therapy.

Truthfully though, I do feel a fool. I honestly thought "bullet proof" Californias came with an industry beating warranty.

It just goes to show... you don't always get what you pay for.
 
Well @flying banana thanks for your reply and therapy.

Truthfully though, I do feel a fool. I honestly thought "bullet proof" Californias came with an industry beating warranty.

It just goes to show... you don't always get what you pay for.
My guess is its like any other warranty/Insurance you shell out for... you'll fight to get a fix or money back.
 
Well @flying banana thanks for your reply and therapy.

Truthfully though, I do feel a fool. I honestly thought "bullet proof" Californias came with an industry beating warranty.

It just goes to show... you don't always get what you pay for.
I guess there are two things that pop into my mind, just comments, not positions.

The first, and someone can jump in if I am wrong, is that on the 6.1 bellows and above the bungee is not only not needed anymore but can cause damage due to the way the 6.1 bellows (the older, not the newer) work vs the older designs. I don't know what that damage could be, or it matches yours, but it has been mentioned on this forum a few times.

The second is a warranty is to cover failed parts. Unfortunately, especially in this case, the onus is on you somewhat to prove that the parts failed. Either the scissors or the bellows. One assumes that is what the technician is trying to say. The bellows got caught in the scissors and caused the issue, but neither specifically failed. So "user error" in his terminology.
 
I have done the same trapped the canvas in the scissor mechanism and put a small kink in the roof, I've just lived with it, been more observant when closing the roof what ever the conditions and not repeated my mistake. Also on another occasion left a small torch up on the front side ledge, that did a bit more damage resulting in a trip to VW and replacement of a few broken fixing plates for the front arm on that side, lesson learnt now always double check both ledges.

I think the point is as gutting as it is when these things happen these are really great vehicles so just get out there and enjoy the adventures they provide us with.
 
I have done the same trapped the canvas in the scissor mechanism and put a small kink in the roof, I've just lived with it, been more observant when closing the roof what ever the conditions and not repeated my mistake. Also on another occasion left a small torch up on the front side ledge, that did a bit more damage resulting in a trip to VW and replacement of a few broken fixing plates for the front arm on that side, lesson learnt now always double check both ledges.

I think the point is as gutting as it is when these things happen these are really great vehicles so just get out there and enjoy the adventures they provide us with.
Honestly. Me any my wife absolutely love our adventures in it. I think the bad taste that has been left is the way VW and especially Liverpool Van Centre have handled the situation.

As I am finding out now, 5h!t happens. But to be made to feel like a liar - that is just wrong.
 
Well @flying banana thanks for your reply and therapy.

Truthfully though, I do feel a fool. I honestly thought "bullet proof" Californias came with an industry beating warranty.

It just goes to show... you don't always get what you pay for.
I presume on the T6.1, as on my former T5.1, when lowering the roof the hydraulic motor stops with a message on the Control Panel to the effect - Check Roof. You then acknowledge this message by pressing the Control Panel button a 2nd time to complete the lowering of the roof.
I always did a walk around checking the roof before pressing the button that second time.
According to your original Post you stood at the Open sliding door throughout.

I was stood outside with the sliding door fully open and my wife lowered the roof using the overhead panel button. I watched the roof fully lower and my wife waited for the green tick on the panel to say that the roof had fully closed.
 
That's not happened to me yet but I've had the leaking bellows, a failed hydraulic roof pump which miraculously didn't seem to do any creasing to the roof (despite one front side elevated and the other not). Oh and now in hot weather the bellows sag.

Like you I thought I'd got a bulletproof warranty from a pukka company. The reality is the complete opposite. Two out of three dealers I've used are utterly incompetent and bordering fraudulent.

It's a real shame but when my bellows need replacing (they will fail again because they are 03S and I think the supplying dealer "treated" them...) I'll pay for them to be done independently.

There's a company Kernow transporters who get some good reviews regards the VW pop top roof troubles but they are probably too remote to help you.

Of course when everything is working it's a fabulous vehicle.
 
I presume on the T6.1, as on my former T5.1, when lowering the roof the hydraulic motor stops with a message on the Control Panel to the effect - Check Roof. You then acknowledge this message by pressing the Control Panel button a 2nd time to complete the lowering of the roof.
I always did a walk around checking the roof before pressing the button that second time.
According to your original Post you stood at the Open sliding door throughout.

I was stood outside with the sliding door fully open and my wife lowered the roof using the overhead panel button. I watched the roof fully lower and my wife waited for the green tick on the panel to say that the roof had fully closed.
Thanks for your reply @WelshGas. I don't have my van back yet, but I do not recall when lowering there is a warning to check the roof. Unlike when raising, where it asks you to "check the roof space".

Interesting, looking at the official VW YouTube video showing how to operate the roof, it doesn't say walk around the van mid-way through closing.

Therefore, I still stand by my opinion that I have followed all the guidelines (including having the sliding door open - as per the above video) and should not be penalised by a design fault.
 
That's not happened to me yet but I've had the leaking bellows, a failed hydraulic roof pump which miraculously didn't seem to do any creasing to the roof (despite one front side elevated and the other not). Oh and now in hot weather the bellows sag.

Like you I thought I'd got a bulletproof warranty from a pukka company. The reality is the complete opposite. Two out of three dealers I've used are utterly incompetent and bordering fraudulent.

It's a real shame but when my bellows need replacing (they will fail again because they are 03S and I think the supplying dealer "treated" them...) I'll pay for them to be done independently.

There's a company Kernow transporters who get some good reviews regards the VW pop top roof troubles but they are probably too remote to help you.

Of course when everything is working it's a fabulous vehicle.
I have heard about the design faults in the 03S bellows. It amazes me how such a big corporation such as VW can get it so wrong, especially on a vehicle with such a pedigree.

I have owed VWs all my driving life, the first being a Mk3 Golf right up to last year having an E-Golf. But I can tell you this... I will never purchase another. And the way it looks to be going, VW will become a shadow of its former self in the near future. Reap what you sow.
 
Thanks for your reply @WelshGas. I don't have my van back yet, but I do not recall when lowering there is a warning to check the roof. Unlike when raising, where it asks you to "check the roof space".

Interesting, looking at the official VW YouTube video showing how to operate the roof, it doesn't say walk around the van mid-way through closing.

Therefore, I still stand by my opinion that I have followed all the guidelines (including having the sliding door open - as per the above video) and should not be penalised by a design fault.
Correction to above, as I have just watched California Chris on YouTube (ironically located at Liverpool Van Centre).

So, there is a pause when closing, however this just asks the operator to check "Roof bed already down? Roof bed shutter already open? Window already open?" Both of which I did. And again, nothing in this video to say walk around the vehicle mid-way through closing.

So, I till maintain that I have done nothing wrong.
 
No mention in the videos or handbook that you only need one window or door open, but it should be on the downwind side. This alleviates the risk of external wind pressure.
 
My answer to your initial question is 'yes' but at the same time I am sorry to hear of your easily made mistake, and I am grateful for the post - as others will be - as a reminder to remain vigilant.

The other point I would say is that it sounds as if you are lucky in that a small amount of work from a good bodyworker will sort your roof panel out, and the fabric is apparently hardly damaged. You will likely avoid a repeat and you have helped me avoid making the same mistake, as I had become less attentive after 2 1/2 years of ownership.
 
My answer to your initial question is 'yes' but at the same time I am sorry to hear of your easily made mistake, and I am grateful for the post - as others will be - as a reminder to remain vigilant.

The other point I would say is that it sounds as if you are lucky in that a small amount of work from a good bodyworker will sort your roof panel out, and the fabric is apparently hardly damaged. You will likely avoid a repeat and you have helped me avoid making the same mistake, as I had become less attentive after 2 1/2 years of ownership.
Thanks @Viktorgeorge - Hopefully my post will not only 'remind' people to be vigilant, but actually highlight to those of us who had absolutely no idea this problem was so easy to occur.

I do feel like I should have been told at the vehicle hand-over when purchasing from Liverpool Van Centre that this problem can so easily happen - even calm conditions. The only hand-over I received was to make sure a window or door is open and the bed is down. Oh, and buy a bungee.

I acknowledge that the handbook tells the operator to check the bellows and rear mechanism, but this not highlighted in any of the official videos.

Yes, everybody should read every line in their vehicle handbook, but I doubt people will.
 
If the bungee failed to prevent this issue occurring I would say its not worth using in the first place. It puts undue tension on the fabric and could cause the bellows to detach at the corners. Poor advice from your dealer IMHO given the slats are designed to pulI the fabric in as the top is closed. The system works well in my experience although I have a manual roof and therefore no scissor mechanism to worry about.
But I will agree VW have really dropped the ball when it comes to fixing known issues. My local dealer failed to find any problems with water infiltration on my 03S bellows and the tail gate seal, even with several videos to the contrary. I have had to resort to self-application of Aquatex seam sealant.
 
I would also confirm that the position of the bungee aligns with the point in the slate where it folds. It looks like you may have a damaged slat on that side from the 2nd image where it made contact with the scissor system.
 
If the bungee failed to prevent this issue occurring I would say its not worth using in the first place. It puts undue tension on the fabric and could cause the bellows to detach at the corners. Poor advice from your dealer IMHO given the slats are designed to pulI the fabric in as the top is closed. The system works well in my experience although I have a manual roof and therefore no scissor mechanism to worry about.
But I will agree VW have really dropped the ball when it comes to fixing known issues. My local dealer failed to find any problems with water infiltration on my 03S bellows and the tail gate seal, even with several videos to the contrary. I have had to resort to self-application of Aquatex seam sealant.
Interesting that you mention having a manual roof.

I now believe that the powered roof gives you some form of undue confidence. It's electric, so it should just sort itself out... And worse than that, being powered, there is no tactility for the operator. I would imagine that you would feel something amiss if you were closing manually and the bellows were caught. The hydraulics just keep going, bending the roof as they go. Oh, and the lovely digital panel tells you the roof is fully closed. Insult to injury.

My advice to anybody asking would be keep well clear of the powered roof.
 

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