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Motorised roof fault - buyer beware (VW fobbing owners off)

Morsels

Morsels

Lifetime VIP Member
Messages
136
Location
Gibraltar
Vehicle
T6.1 Ocean 199 4Motion
We finally have a conclusion to the problem of our faulty motorised roof. I've posted before on this, but here I'll post the full story. If you're thinking of ordering a 6.1, or have one and the roof doesn't work correctly, hopefully this will allow you to speak to your dealer and make sure they will handle this situation for you should it arise, before spending the cash - or give you ammo should you be suffering from the same issue.

We took delivery of a brand-new 6.1 Ocean in January 2021. The motorised roof did not stay up properly, dropping on average 10cm over several hours uniformly on both sides. This is how it looked:

41E4AF49-0669-42B4-8108-246C5B2D46C2.jpeg

The canvas flapped in the wind, the roof above felt appreciably lower when in the van, the control panel no longer said "Roof open" and instead said "Roof Intermediate", and the lighting system in the roof stopped working (it is designed to turn off automatically when you lower the roof, so you don't leave it on by mistake). Plus the van looked ridiculous, of course. This all began within 30 minutes of raising the roof, so basically, immediately upon putting up.

What this meant for us was that we would put the roof up at night, yet by the time our 10 and 11 year old kids went to bed up there, it had already dropped enough for the lights not to work, so for them to see what they were doing getting into their sleeping bags, we'd have to put the roof up again. To do this you need to turn the ignition on (which turns the headlights on too), and press the motor button for a few seconds - not fun on a quiet campsite. The roof, of course, then starts to drop again, so should the kids wake in the night for the loo, we'd get woken up because they were in pitch black and the lights had failed again. Of course, any wind, and the whole thing flapped about too. I doubt it would be waterproof either when not tight: We didn't try it. Bottom line: Kids hated sleeping up there.

Now it gets interesting. There is an "auto roof tighten" function, designed to put the roof up again should it slack. To do so, it engages the motor, which is loud, and this was happening twice every single night we risked using the roof. Result: Whole family woken up twice in the night! I spoke to a dealer about this who said this is not designed to be operating several times a day as it did with us, it is designed to tighten the roof should it drop maybe 1cm or 2cm over several days, which would make sense. Who wants a loud motor waking them up twice a night?!

For me, and for anyone I showed it to, this is as clear a warranty fix issue as any you can imagine. Right?

Wrong. VW told us "up to 20cm drop is normal", and that if we wanted the lights to work upstairs at night, we'd have to put the roof up again manually. Bottom line: They wouldn't fix it, as they wouldn't admit anything was wrong.

I had the problem independently diagnosed: A faulty roof pump. Apparently we're not the only ones (in fact, I personally know of a handful of others, we found each other via this very forum).

Despite the cost, and the fact that we shouldn’t be having to do this at all, in order to make the van usable for a family of four which is what we bought it for, I had the roof pump replaced by an independent VW Transporter specialist (Kernow Transporters in Cornwall - thanks Richard and team).

I am happy to report that it is now perfect - doesn't drop a millimetre any more, stays taut, lights work, we never hear the "correction" motor kick in at all. It is now working how every other campervan roof I have ever seen works.

This is what the roof looks like now (this has been up for four days and counting, we're currently happily camping on an extended holiday):

250C425E-E926-40CC-98E9-949A1A3DFB7C.jpeg

But I am still substantially out of pocket, and really disgruntled with VW.

I am pursuing the garage I bought the van from via the Office of Fair Trading in Gibraltar, where we live, for the cost of the pump replacement, and compensation for the time and extra expense wasted by me in sorting this out for myself, but who knows if I'll succeed? The garage themselves told me they can see it is a fault, and that they can't believe VW won't fix it ("if it was any of our other brands, they'd fix it in an instant"), but that nonetheless they could do nothing for me, because of what VW told them.

So the moral is: If your roof isn't staying up, there IS a fault here, it's not something you should put up with, and it can be fixed. VW is fobbing owners and it seems dealers off - but good luck getting them to admit it.

I love our Cali and I love campervanning, but for me, VW are a dishonourable company, and I would not buy from them again. I'd likewise advise anyone buying a VW 6.1 with a motorised roof to think hard about it, because it is not a cheap repair.

Finally, here is a pic of the sticker on the faulty pump. As I am not alone there's likely a faulty batch, of which this is one, and maybe this will help someone in the future, mechanic, dealer or even VW themselves, who knows...

785194C2-D9A0-4219-9387-CAC7DB1EC970.jpeg
 
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it is not a cheap repair.
And there you have it.
Sounds all too familiar. A reason not to be an early adopter. Apple is a classic example with its screens of death, battery woes or the cam follower problem on my B7 Audi A4. The manufacturers will claim its not a design or bad batch of parts that are at fault, until a pattern is detected and (sadly) when lawyers get involved in a class action. Its great we have these forums to spread the word and are able to herd together when the problem plagues so many owners.

I would take VW to small claims if they continue to ignore warranty claims for an issue like this. The roof is clearly not fit for purpose. Just make sure the garage give their opinion and assessment in writing, which can be presented to the judge. The VW dealer would be best rather than Kernow alone. VW just move the goalpost to cover their a$$es hoping you go away. Bottom line is that there appears to be a bad batch of pumps out there and VW need to take responsibility. Might be worth gathering serial numbers/DOM's from the defective pumps if thats possible.
 
Thats disgusting.
Vehicle Manufacturer's do tend to have a lot of wiggle room in their tolerances from oil burning to roof drop apparently!!!
But still this sounds totally unacceptable. Yes 1 or 2 cm's and the pump operating once in a while to keep it that way but 20 cm and so quickly that calls for the pump to cut in or do it manually is a farce.
I think you should continue negotiations with VW and look for compensation re-enforced by the fact a swapped out pump fixed the drop.
Good Luck.
 
there is an official writing for the VW dealers about the roof. They need to test it in specific order.
I think first fix is up and down 5 time to let the air out. This procedures needs to be done 3 workshop visits (if the roof doesnt stay up).
If the roof drops over 20cm within 3 days! the pump needs to be replaced if I'm correct. At least that is what a Dutch dealer told me.
 
In January 2021 e we were still in the eu.

The eu has very clear consumer protection laws which would cover this fault easily which leaves you well protected potentially.

I would raise a docket at the small claims court cutting your case and costs involved, and consumer protections applicable. I wouldn’t be at all surprised if they folded ands settled.
 
Well done for finding a resolution and reporting back, I’m sure it will help many others.
Hit Volkswagen Milton Keynes with a small claims court notice :thumb
 
Well done for finding a resolution and reporting back, I’m sure it will help many others.
Hit Volkswagen Milton Keynes with a small claims court notice :thumb
Follow the below procedure. Would be great to see a televised Bailiff visit on "Can't pay We'll Take It Away" at VW HQ; Might force VW to actually acknowledge the issue.

 
Follow the below procedure. Would be great to see a televised Bailiff visit on "Can't pay We'll Take It Away" at VW HQ; Might force VW to actually acknowledge the issue.

Whilst I agree with the sentiment....

I understand that the OP bought his van in Gibraltar . He needs to follow the correct local legal procedure. Which he said he is doing.

A uk small claim against a Gibraltar garage will get laughed at, similarly what's it got to do with VW at Milton Keynes? any contract is with the selling dealer.
 
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Also, VW can only go by the information the Dealership gives them. If they don't want to or can't do the job they may not be taking it forward as they should.
 
Whilst I agree with the sentiment....

I understand that the OP bought his van in Gibraltar . He needs to follow the correct local legal procedure. Which he said he is doing.

A uk small claim against a Gibraltar garage will get laughed at, similarly what's it got to do with VW at Milton Keynes? any contract is withy the selling dealer.

The issue does not seem to be unique to vans form Gibraltar….anyway.
 
Whilst I agree with the sentiment....

I understand that the OP bought his van in Gibraltar . He needs to follow the correct local legal procedure. Which he said he is doing.

A uk small claim against a Gibraltar garage will get laughed at, similarly what's it got to do with VW at Milton Keynes? any contract is withy the selling dealer.
Completely good points.

However for anyone who is UK based and contemplating court action, it is indeed quite a straightforward procedure, all done online.

However... the simplified procedure only works to seek monetary compensation for your losses (ie a "money claim"), not to force the dealer to do work.

The process would be that firstly (1) you'd given them (ie the dealer who sold you the van, with whom you are therefore contracted) a reasonable opportunity to remedy the fault, then (2) failing that you'd gone elsewhere to get it fixed, then (3) you'd made reasonable requests to the original dealer to repay your costs thus incurred, then (4) if they don't pay, propose or at least mention the possibility of alternative dispute resolution, then (5) initiate a "money claim" through the court procedure.
 
Completely good points.

However for anyone who is UK based and contemplating court action, it is indeed quite a straightforward procedure, all done online.

However... the simplified procedure only works to seek monetary compensation for your losses (ie a "money claim"), not to force the dealer to do work.

You are however reliant on the court agreeing that it was a fault that needed repairing that is the major risk.

An independent engineers report would be a good idea, not just from the company that carried out the final fix.

Otherwise its your word v both the dealer & VW that its a fault not just a "feature"

If it was my van & Uk bought I would have sent a recorded letter to the supplying dealer recording the fault & asking for the fix.

If that gets a negative response at that point get an independent assessment.

Then a second letter to the dealer enclosing the report notifying that if a fix is not arranged within 14 days I would be getting it fixed elsewhere at their expense, ideally with a quote for getting the work done.

After the work is done, send the dealer an invoice for the work + the report etc, if that is not paid then Small Claims Court.
 
The avenues for disgruntled consumers are very similar between UK and Gibralter (which is hardly surprising given its a British Overseas Territory). Rock Motors would be subject to UK Consumer Laws, are an official VW dealer and most likely answerable to Milton Keynes.

I say do it.
 
The avenues for disgruntled consumers are very similar between UK and Gibralter (which is hardly surprising given its a British Overseas Territory). Rock Motors would be subject to UK Consumer Laws, are an official VW dealer and most likely answerable to Milton Keynes.

I say do it.
Being extremely pedantic, & when dealing with the Courts the very fine detail matters.

Rock Motors would not be subject to UK Consumer Laws as Gibraltar is not in the UK. They are however subject to Gibraltars consumer law which may well be exactly the same.

There is no contract between the van purchaser & VW in Milton Keynes & therefore no route to recover any costs direct from them. The same would be true for a van bought in the UK.
 
I have obtained a report from the independent garage who fixed it, which I’ll be giving to the OFT in Gibraltar who are taking the case up with the dealer for me.

We’ll see what happens, but ultimately if VW doesn’t pay the dealer, the dealer will be out of pocket if they pay me to cover what I in turn paid for the repair, so the dealer will have to decide if they want to go to court or just cover the cost and make it go away. VW is admitting no fault, to me or anyone, so far (I am not alone), but I am not afraid to shout about it in Gibraltar, which is a very small place, as I believe I am firmly in the right.

If VW ever does admit the fault though, I also have the serial etc. of the faulty motor and all the other proof of the error.

It’s poor from them, but ultimately I have to say I expected little more, in my view they’re a rotten company, as demonstrated by the emissions scandal.
 
I have a similar problem with my January 22 Ocean. The roof drops significantly over 24 hours and the roof lights stop working. I need to take it back to the dealer for a number of warranty issues but does anyone know if the auto roof tighten system needs turning on. I have left my roof up with the key out of ignition and waited for 10,15, 20 and 25 hours and nothing happens. I assume it should be always on. (My previous T6 Ocean never had a roof problem like this and would stay up for days).
Thanks
 
I have a similar problem with my January 22 Ocean. The roof drops significantly over 24 hours and the roof lights stop working. I need to take it back to the dealer for a number of warranty issues but does anyone know if the auto roof tighten system needs turning on. I have left my roof up with the key out of ignition and waited for 10,15, 20 and 25 hours and nothing happens. I assume it should be always on. (My previous T6 Ocean never had a roof problem like this and would stay up for days).
Thanks
The auto system is on all the time and should do a check after 10 hours then every 5 (if I recall correctly) after removing the ignition keys.
 
We finally have a conclusion to the problem of our faulty motorised roof. I've posted before on this, but here I'll post the full story. If you're thinking of ordering a 6.1, or have one and the roof doesn't work correctly, hopefully this will allow you to speak to your dealer and make sure they will handle this situation for you should it arise, before spending the cash - or give you ammo should you be suffering from the same issue.

We took delivery of a brand-new 6.1 Ocean in January 2021. The motorised roof did not stay up properly, dropping on average 10cm over several hours uniformly on both sides. This is how it looked:

View attachment 97079

The canvas flapped in the wind, the roof above felt appreciably lower when in the van, the control panel no longer said "Roof open" and instead said "Roof Intermediate", and the lighting system in the roof stopped working (it is designed to turn off automatically when you lower the roof, so you don't leave it on by mistake). Plus the van looked ridiculous, of course. This all began within 30 minutes of raising the roof, so basically, immediately upon putting up.

What this meant for us was that we would put the roof up at night, yet by the time our 10 and 11 year old kids went to bed up there, it had already dropped enough for the lights not to work, so for them to see what they were doing getting into their sleeping bags, we'd have to put the roof up again. To do this you need to turn the ignition on (which turns the headlights on too), and press the motor button for a few seconds - not fun on a quiet campsite. The roof, of course, then starts to drop again, so should the kids wake in the night for the loo, we'd get woken up because they were in pitch black and the lights had failed again. Of course, any wind, and the whole thing flapped about too. I doubt it would be waterproof either when not tight: We didn't try it. Bottom line: Kids hated sleeping up there.

Now it gets interesting. There is an "auto roof tighten" function, designed to put the roof up again should it slack. To do so, it engages the motor, which is loud, and this was happening twice every single night we risked using the roof. Result: Whole family woken up twice in the night! I spoke to a dealer about this who said this is not designed to be operating several times a day as it did with us, it is designed to tighten the roof should it drop maybe 1cm or 2cm over several days, which would make sense. Who wants a loud motor waking them up twice a night?!

For me, and for anyone I showed it to, this is as clear a warranty fix issue as any you can imagine. Right?

Wrong. VW told us "up to 20cm drop is normal", and that if we wanted the lights to work upstairs at night, we'd have to put the roof up again manually. Bottom line: They wouldn't fix it, as they wouldn't admit anything was wrong.

I had the problem independently diagnosed: A faulty roof pump. Apparently we're not the only ones (in fact, I personally know of a handful of others, we found each other via this very forum).

Despite the cost, and the fact that we shouldn’t be having to do this at all, in order to make the van usable for a family of four which is what we bought it for, I had the roof pump replaced by an independent VW Transporter specialist (Kernow Transporters in Cornwall - thanks Richard and team).

I am happy to report that it is now perfect - doesn't drop a millimetre any more, stays taut, lights work, we never hear the "correction" motor kick in at all. It is now working how every other campervan roof I have ever seen works.

This is what the roof looks like now (this has been up for four days and counting, we're currently happily camping on an extended holiday):

View attachment 97080

But I am still substantially out of pocket, and really disgruntled with VW.

I am pursuing the garage I bought the van from via the Office of Fair Trading in Gibraltar, where we live, for the cost of the pump replacement, and compensation for the time and extra expense wasted by me in sorting this out for myself, but who knows if I'll succeed? The garage themselves told me they can see it is a fault, and that they can't believe VW won't fix it ("if it was any of our other brands, they'd fix it in an instant"), but that nonetheless they could do nothing for me, because of what VW told them.

So the moral is: If your roof isn't staying up, there IS a fault here, it's not something you should put up with, and it can be fixed. VW is fobbing owners and it seems dealers off - but good luck getting them to admit it.

I love our Cali and I love campervanning, but for me, VW are a dishonourable company, and I would not buy from them again. I'd likewise advise anyone buying a VW 6.1 with a motorised roof to think hard about it, because it is not a cheap repair.

Finally, here is a pic of the sticker on the faulty pump. As I am not alone there's likely a faulty batch, of which this is one, and maybe this will help someone in the future, mechanic, dealer or even VW themselves, who knows...

View attachment 97081
Hi, I am so sorry to hear you have had these issues with the roof. I like you would never buy from VW again. We had our van delivered mid December 2020, so it's probably from the same batch?
We had a nightmare with sagging on one side only and when the roof is lowering, it slants by 13cms. VW say it's within tolerance and can be as much as 18cms before they will do anything.
Recently when I closed the roof while packing up after a weekend away, the roof didn't close properly on one side and this resulted in the whole roof being off line.
The roof was under tension on the side that didn't fully close properly and resulted in putting a crease in the side of the aluminium roof, near the back of the van. I obviously didn't know this was happening,until I got out the van to get something from outside. I immediately opened it up but the damaged is done.
It appears to be closing okay now but still on a massive slant.
It's with the VW dealership now and they are basically saying it's all within tolerance and will not resolve the sagging roof. With regards to the damaged roof, they have said Today that because they don't know if it's my fault, they won't repair the roof!
I really don't know why they think I would damage it?
I've carefully followed every step with regards to the roof and other things, ever since we have had the van. I spent too much money, to not look after it.
I have just logged it with customer care Today and am awaiting their response. I really don't hold out much hope though. It's a joke really when they sell you something not fit for purpose and try to tell you it's perfectly normal.
Glad you got yours sorted but I think it's terrible that you have had to pay for it.
Cheers Glenn
 
Hi, I am so sorry to hear you have had these issues with the roof. I like you would never buy from VW again. We had our van delivered mid December 2020, so it's probably from the same batch?
We had a nightmare with sagging on one side only and when the roof is lowering, it slants by 13cms. VW say it's within tolerance and can be as much as 18cms before they will do anything.
Recently when I closed the roof while packing up after a weekend away, the roof didn't close properly on one side and this resulted in the whole roof being off line.
The roof was under tension on the side that didn't fully close properly and resulted in putting a crease in the side of the aluminium roof, near the back of the van. I obviously didn't know this was happening,until I got out the van to get something from outside. I immediately opened it up but the damaged is done.
It appears to be closing okay now but still on a massive slant.
It's with the VW dealership now and they are basically saying it's all within tolerance and will not resolve the sagging roof. With regards to the damaged roof, they have said Today that because they don't know if it's my fault, they won't repair the roof!
I really don't know why they think I would damage it?
I've carefully followed every step with regards to the roof and other things, ever since we have had the van. I spent too much money, to not look after it.
I have just logged it with customer care Today and am awaiting their response. I really don't hold out much hope though. It's a joke really when they sell you something not fit for purpose and try to tell you it's perfectly normal.
Glad you got yours sorted but I think it's terrible that you have had to pay for it.
Cheers Glenn
Sorry to hear that Glenn. It is definitely the worst customer service I have ever endured in my life from anyone. I am glad I paid for the repair as it is now perfect but the money and time I have had to spend is unbelievable.
 
The auto system is on all the time and should do a check after 10 hours then every 5 (if I recall correctly) after removing the ignition keys.
Ours worked sometimes, not other times. Don’t know what was worse really as even if we put the roof up last thing at night, the lights failed within 45 mins and the roof woke us all up auto correcting like clockwork at 5am!
 
there is an official writing for the VW dealers about the roof. They need to test it in specific order.
I think first fix is up and down 5 time to let the air out. This procedures needs to be done 3 workshop visits (if the roof doesnt stay up).
If the roof drops over 20cm within 3 days! the pump needs to be replaced if I'm correct. At least that is what a Dutch dealer told me.
my 2023 ocean 4 motion suffers from the same issue. Dealer stated sag was not sufficient to remedy. Yesterday morning I dropped and raised roof 5 times as suggested. It’s still up and taut today but I’m not going to use van for 3 days in total to see if roof sags. I’ll update when done. Interesting thread, thanks.
 
my 2023 ocean 4 motion suffers from the same issue. Dealer stated sag was not sufficient to remedy. Yesterday morning I dropped and raised roof 5 times as suggested. It’s still up and taut today but I’m not going to use van for 3 days in total to see if roof sags. I’ll update when done. Interesting thread, thanks.
Roof now been up almost 3 days with no sag. Maybe this has sorted my issue as whilst away in Spain for a month it sagged every 24 hrs.
 
Thanks for the info Morsels mine has the start of this issue not quite as bad as yours but has been dismissed b via the dealer once now gone to Customer Care /Service not sure which title is best, perfromance is 2 out of 10 thats only for the reply two weeks later!
 

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