Pop top seal replacement

[Chris_569]

I need to replace the pop top roof seal (bit highlighted in the image). Does it just push on once the old one is removed or is there any adhesive/ sealant involved?
Thanks

 

[CaliforniaCylus]

Many posts on this already. Try this one.

Volkswagen T6.1 Ocean Roof Seal Replacement — Gap and Rust Concerns

“Is it normal for there to be a gap after replacing the roof seal on a T6.1 Ocean? Could it lead to rust problems?”

vwcaliforniaclub.com

 

[Perfectos]

Yes the roof seal pushes on to the edge of the roof panel.

Warranty? Dealer should replace

The seal will require shaping to match the front profile , do this by hand and gently push onto the edge of the roof.
do not hit the seal with your hand or any object to try and get it to seat (you will damage the seal inside the recess, which will expose the steel reinforcement and cause the seal to rust)

If there is any rust residue on the roof , from the old seal, make sure you remove every trace before fitting the new seal. (Including cleaning rust from the factory fitted tape) particularly if it is on the painted surface

Allow the roof edge / tape to dry fully before fitting the new seal.

dealers allow 24hrs with the old seal removed, to dry out, before fitting the new seal, appreciate the weather may not allow for this ATM, but dry it as best as possible before fitting the new seal.

A small spray of silicone lubricant applied into the seal recess will assist in fitting the new seal. (do not use anything other than silicone, it may deteriorate the rubber if it is petroleum based , silicone is safe to use on rubber)

Take your time and make sure the seal is fitted correctly before lowering the roof. The important bit is the front profile so it sits correctly. The bonded front corners are used to align the seal correctly on one side , working around to the other , do not stretch the seal excessively, remove and re fit to ensure it sits correctly at the front

Please post some pictures of the failed seal to assist others.

 

[Viktorgeorge]

@Perfectos has been generous here and elsewhere on other posts with advice about the pop top seal etc. It is well worth the time to search and study his and other posts on this subject. The downsides can get pretty serious from some posts here. I was very pleased to catch my problem in good time.