Exciting news for next year (well, from now really, but not much demand for panels over Xmas!).
We are switching over to Aluminium core reinforced semi-flexible solar panels.
Up until now, thin panels have been either mounted on thin aluminium sheet (these are silver, and we haven't used them for at least 2 years now), or, more recently, plastic.
The plastic panels were designed primarily to suit the boating marked where flexibility is key, due to boats not having many flat surfaces. The benefit of plastic panels is great flexibility and light-weight. The downside is that you have to be careful not to over extend them, and they lack rigidity, hence we use lateral reinforcement bars on them when making California kits - bars along the short sides.
We are now switching to a new product that was created specifically for the demands of companies like mine - a mixture of the benefits of rigid framed panels, and thin flexible panels. These new panels are EFTE (knobly) coated flexible panels (this texture catches the most light available) that have a layer of aluminium sheet sandwiched between the solar cells, and the backing plastic.
This creates a panel that is much, much stronger than thin plastic panels, but only gains a few mm, and about 2kgs - not enough weight gain to cause roof raising issues, and a huge step up in rigidity/longevity.
They are so much more rigid that you can pick them up by one end horizontally, yet they still bend enough to follow van roof curves. So much more rigid that the side strengthening bars are no longer needed (and this cuts down on one day of production for us, so faster dispatch).
As of now, all our "100 watt" kits will use these panels, and we are defaulting to using 120 Watt panels, at no extra cost. We are also looking at a "curly cord" option for the roof cable - I have some cable on order and will be testing an installation early 2019.
A few pictures below of the new panel type - they are a superb quality panel and we are confident enough in them to be bulk ordering a big batch in the New Year and having new packaging made to suit their wider and shorter form.
Above, you can see how much thicker they are than regular thin plastic panels.