I have been working on fixing the sliding doors of the kitchen cabinet of my T5 California lookalike.
It was converted to a full Cali Ocean interior by a previous owner but when I bought it October last year I hadn’t paid enough attention to the poor build quality of some parts, such as the kitchen cabinet doors.
It turned out that one of the top hinges was even attached by pop rivets through the outside of the door

.
When taking things apart because the doors weren’t correctly sliding, not even correctly positioned in their rails, I found out that the backplates in the doors were a mosaic of plastic pieces kitted together.
A pair of new hinges set me back at almost 65€ and as the new ones are made of plastic and no longer of steel, one of them broke at installation due to another poorly mounted top rail not having enough clearance.
So I spend last weekend at designing a solution that I could 3D print.
Before (not for that faint at heart):
My 3d printed design of the new back plate:
Installed in the doors after removing all the mess:
The VW original repair set hinge (left) and my lookalike 3d design and print:
Tomorrow I will install it all back in the Cali and hope it works.
The thing remaining would be to cover the nasty holes in the front of the door where the pop rivets used to be.